Monday, August 19, 2013

History of my purchases & repairs

I have been adding my receipts to the stack of receipts from the previous owner and I compiled them all into an Excel spreadsheet. I may or may not keep this updated moving forward, depending on whether or not I remember to do it. It's surprising how quickly things can add up when you're trying to take your car to the next level of appearance and reliability.

My totals, including shipping costs, is now over $5,200 with more to come. See below for an in-depth look at all of the purchases. Everything except for the stainless panel repair was completed by me, so I was only paying for labor with my own time and sweat.


Below are my purchases from DMC Houston:





Part Number Description Quantity Price Total w/o Shipping
105543 Master Cylinder, Brake 1 124.95 124.95
100469 Hub carrier, LH 1 299.00 299.00
106272 Screw, Rear lens 5 0.92 4.60
100973 Bearing, Rear hub 1 26.95 26.95
100408 Shock absorber, rear pair 1 75.00 75.00
101042 Link compl, lower 1 75.81 75.81
108099 Washer M12 2 3.23 6.46
108469 Pipe, RR Calp LH 1 29.95 29.95
108514 Nut, Stub Axl. INR.RH 2 8.54 17.08
SP10776 Washer M12 x 32 Large 1 0.45 0.45
SP10058 Washer 1/2" x 1" flat 1 0.24 0.24
SP10059 Nut, 1/2UNF 1 1.20 1.20
100973 Bearing, Rear hub 1 26.95 26.95
111128 Outer door seal, rear 1 19.95 19.95
SP11304 LED, Lugg/Repl Dome light 1 2.99 2.99
108721 Support buffer LH 1 19.49 19.49
SP10065 Bulb, Frt DI Light 1 1.50 1.50
101742 Rubstrip, Common End 1 9.75 9.75
A1000020 Floor Mats, Black w/ Wht Logo 1 119.60 119.60
K102114B Six-Pack Bosch Filters 1 34.95 34.95
101062 Hose-PCV Oil Fill/Air CL 1 8.12 8.12
100462 Master Cyl, Clutch 1 99.00 99.00
100843 Slave Cyl, Clutch 1 69.00 69.00
106753 Hose, M/Cyl Resvr 1 7.12 7.12
105597 Washer, Striker 1 0.57 0.57
SP10305 Bulb, Interior Lamp 2 1.30 2.60
101977 Cap, Coolant Resvr 1 20.09 20.09
106773 Tubing, Clutch slave cylinder 1 54.54 54.54
SP10611 Rivnut AL 15 0.51 7.65
SP10663 Screw M5x16 15 1.13 16.95
SP10123 Bolt M8x16 14 0.97 13.58
SP10032 Washer M8 Flat 14 0.89 12.46
105200 Label: Unleaded fuel - see kits 1 1.45 1.45
105863 Trip reset shaft 1 14.95 14.95
105855 Spacer, knob 1 4.95 4.95
105865 Knob, odometer 1 3.56 3.56
105866 Nut, odometer knob 1 3.69 3.69
102125 Switch, Thermotime 1 28.02 28.02
109266 Balljoint, lower 1 89.95 89.95





Below are my purchases from DMC MidWest:





Part Number Description Quantity Price Total w/o Shipping
108717 Label: Jump Start - See kit 1 4.20 4.20
110720 Seal, Doorsill - Rubber only 2 16.42 32.84
102575 Air Filter Element 1 7.50 7.50
105068 Label: brake fluid - Kit item 1 1.98 1.98
110096 Air filter label, DMC 1 7.44 7.44
105241 Label, Vac Pipe Route - See kit 1 6.93 6.93
110101 Alternator, 140 AMP #D7333 1 198.00 198.00
106392 Ret Strip 145 mm 2 9.75 19.50
106389 Ret Strip 300 mm 1 9.75 9.75
105199 Label: Emission control 1 6.98 6.98
106090 Label: Neg Ground 1 2.29 2.29
108138 Gasket, Side Marker 1 6.83 6.83
105063 Luggage Compartment strut 2 19.95 39.90
SP10440 Screw M5x12 2 0.47 0.94
SP10101 Washer M5 split 4 0.18 0.72
SP10672 Clip 1 2.21 2.21
SP10722 Lockring 1 0.36 0.36





Below are purchases from Special T:





Part Number Description Quantity Price Total w/o Shipping
100045 Brake caliper left rear unloaded 1 109.95 109.95
111123 Core charge rear caliper 1 350.00 350
109037 Brake pads parking brake (4) 1 20.00 20
109014 Brake parking assembly Rhreman 1 99.95 99.95
GT100110-R Shock absorber rear black 1 49.95 49.95
100119KIT Drive axle boot kits 4 12.95 51.8





Below are purchases from other sources: 





Part Number Description Quantity Price Total w/o Shipping
WLED-WW5 LED t10 Wide Angle Wedge Base Bulb Warm White 5 3.94 19.70
WLED-A-90 LED t10 Wedge Base Bulb Amber 90 degree 1 0.79 0.79
WLED-B-90 LED t10 Wedge Base Bulb Blue 90 degree 1 1.39 1.39
WLED-G-90 LED t10 Wedge Base Bulb Green 90 degree 3 1.39 4.17
WLED-R-90 LED t10 Wedge Base Bulb Red 90 degree 5 0.79 3.95

Cooper Cobra Radial G/T 195-60 14 2 55.90 111.80

Cooper Cobra Radial GT P235/60R-15 98T RWL 2 117.00 234.00

Registration 1 42.00 42.00

Tax, title, fees 1 1072.25 1072.25

Legacy LN46 radio antenna 1 25.00 25.00

Bungee cord by the foot 3/16" black (cargo netting) 8 0.60 4.80

Lower ball joints w/ castle nuts 1 129.44 129.44

Stainless shifter ball (trade for original) 1 0.00 0.00
110227 Coil cover 1 55.00 55.00
101629 Engine bay light switch 1 12.00 12.00
8741 Spectre/Black air ducting 1 21.25 21.25
SEM39143 SEM Trim Black, Aerosol paint 3 10.20 30.60

Stainless Steel paint 2 15.94 31.88

Rustoleum clear coat paint 2 3.05 6.10

POR 15 pint black semi-gloss 1 30.10 30.10
420 Fiberglass repair kit 1 23.42 23.42

Black RTV sealant & 8 oz anti seize lubricant 1 14.36 14.36

Vintage Vehicle plate, vanity plate, registration 1 142.75 142.75










Below are labor costs for any work done I didn't do:





Vendor Description Labor
DMCNW Repair damaged LH rear quarter panel 275.00

DMCNW Shipping & supplies both ways LH rear quarter panel 316.97

Friday, August 16, 2013

History of repairs by previous owners


The previous owner of my DeLorean kept all receipts for all of the parts that he purchased for the car and I have continued this practice since taking ownership. I had a huge stack of receipts that I decided to organize. I entered all the information into an Excel spreadsheet that includes part numbers (if available), part description, order date, quantity, vendor used, price, shipping cost, any labor cost, and totals.

After going through everything, I realized what a great deal I got for my car. I purchased it in 2011 for $14,500. After totaling up the receipts from the previous owner, he alone spent $9,374.30 in parts alone and a total of $10,829.03 when I include shipping and labor! According to him, he sold the car to me for the same price that he purchased it for back in 2006. He was not in a good financial situation, which was why he was selling the car.

I totaled my purchases so far and have spent $3,200+ since purchasing the car out of my own pocket. But that figure also includes the cost to register and title the car. If I were to include the price of all of the parts that were replaced due to damage that my insurance covered, the total cost for me jumps up to $5,150+.

I also found some paperwork from an owner back in the early 90s. There were only a few sheets of paperwork, but the total money spent blew me away. One invoice shows that over $14k was spent in repairs at DeLorean One! Here are the invoices that I had scanned:

In addition to the above repairs, I also found paperwork and receipts from 1990 and 1991 for a tuneup, replacement of the brake master cylinder & servo, R12 evacuation and refill, evaporator core replacement, and some work to repair a leaky intake gasket. Sheesh! Just these additional parts and labor totaled over $2200. I don't know for sure if the invoices for the work totaling more than $14k was actually performed by DeLorean One, but it does appear that these are bills and not just estimates. That means that this owner potentially spent over $16,200 back in the 90s, in addition to the $10,829.03 that the owner before me spent!

Below is the information I entered into the spreadsheet for just the repairs done by the previous owner that had the car from 2006 until I bought it in 2011. As you can see, the previous owner bought the most parts from DMC Houston, but spent more money buying parts from Special T Auto.
  
Below are purchases from DMC Houston by previous owner:





Part Number Description Quantity Price Total w/o Shipping
102101 Seal 16 x 22 Crush 1 0.35 0.35
111104 Drain plug wrench - socket 1 18.85 18.85
102114B Bosch Oil Filter 1 7.5 7.5
100523 Fuel filter 1 14.95 14.95
100523X Filter, Fuel - Kit item 1
0
106685 Pad, Fuel filter 1
0
102101 Seal 16 x 22 Crush 1 0.35 0.35
106977 Washer M12 Copper 2 1.09 2.18
108209 Louver strut 1 19.95 19.95
105952 Valve, air inlet 1 101.25 101.25
SP10353 Clamp, hose 3 0.99 2.97
105927 Duct, air filter 1 14.95 14.95
105926 Duct, temp sensor 1 29.95 29.95

Mirror control 1 28.4 28.4
106128 Seal, Pwr Wdo Wipe RH 1 28.89 28.89
102604 Rotor, Distributor 1 8.95 8.95
101052 Coil, Ign 1 38.06 38.06
102442 Belt, Alternator 1 8.95 8.95
102606 Cap, distributor 1 19.95 19.95
105505 Drive belt, A/C 1 10.35 10.35
106129 Seal, pwr wdo wipe LH 1 28.89 28.89
102489 Gasket, Mix con unit 1 4.5 4.5
106252 Guide, Bat Compt Cov 1 2.51 2.51
SP10850 Nut 3 0.77 2.31
SP10597 Screw M4x20 3 0.33 0.99
101936 Bolt, CLPR Ret 4 1.99 7.96
101262 Bolt M12x125-35 4 3.21 12.84
100735 Bolt, Rear link 2 22.14 44.28
106884 Bolt M12x120 4 2.5 10
100482 Pivot Bolt 2 15.03 30.06
108469 Pipe, RR Calp LH 1 9.9 9.9
SP10058 Washer 1/2" x 1" flat 4 0.24 0.96
SP10059 Nut, 1/2UNF 4 1.2 4.8
SP10868 Washer, M12 x 25 Thin 4 1.56 6.24
SP10178 Nut, M12 Nyloc 4 0.5 2
SP10013 Bolt M10x60 12 1.26 15.12
SP10036 Washer M10 Split 12 0.07 0.84
100469 Hub carrier, LH 1 299 299
SP10219 Bolt M8x20 Trb Bush MTG 4 0.77 3.08
106680 Shim/Washer 10 2.46 24.6
106962 Washer M12 2 1.08 2.16
SP10868 Washer, M12 x 25 Thin 2 1.56 3.12
SP10035 Washer M8 Split 4 0.17 0.68
SP10032 Washer M8 Flat 4 0.89 3.56
100481 Spacer 2 34.4 68.8
101259 Bolt, Lower link 2 5.68 11.36
SP10059 Nut, 1/2UNF 2 1.2 2.4
SP10058 Washer 1/2" x 1" flat 4 0.24 0.96
100481 Spacer 1 34.4 34.4
108607 Wrench, Jack 1 15.59 15.59
SP10649 Screw M6x16 CSK 2 0.19 0.38
106248 Strap, Tool 1 5.18 5.18
108288 Lighter, Cig 1 9.98 9.98
110555 Sender, Fuel 1 99 99
102618 Spring Washer M7 22 0.26 5.72
108903 Noise Isolator, M/T 1 29.65 29.65
102198 Bolt M7x25 22 1.01 22.22
102114B Oil filter, bosch 1 7.5 7.5
K101177 Window switch, pair 1 69.95 69.95
108529 Pad, Console 1 3.35 3.35
108904 Pad, Ash Tray 1 1.22 1.22
102101 Seal 16 x 22 Crush 1 0.35 0.35
K108138 Market light gasket kit 1 18.99 18.99
SP10219 Bolt M8/20 TRB Bush MTG 8 0.77 6.16
106915 Seal Cap-Seat Belt Bolt 2 2.57 5.14
SP10035 Washer M8 Split 8 0.17 1.36
SP10114 Screw M4, Pan-Head 8 0.36 2.88
106429 Socket, Market light 2 10.47 20.94
SP10804 Nut Captive 8 0.24 1.92
101341 Bolt 1/2 x 3.5 UNF 2 3.27 6.54
100478 Spacer 4 0.99 3.96
SP10059 Nut, 1/2UNF 2 1.2 2.4
SP10024 Nut M6 Nyloc 8 0.69 5.52
SP10015 Bolt M6x20 8 0.51 4.08
SP10058 Washer 1/2" x 1" flat 16 0.24 3.84
SP10031 Washer M6 Flat 16 0.17 2.72
100154 Bushing, Lower Arm 1 49.82 49.82
100477 Bolt, Front Lower Link 2 11.06 22.12
SP10027 Nut Nyloc M12 2 0.44 0.88
SP10059 Nut, 1/2UNF 2 1.2 2.4
106130 Adapter, Speedo Cable 1 59.95 59.95
106938 Retaining Ring 1 3.29 3.29
106291 Grommet    1 1.58 1.58
106646 Bracket, Brk Pipe RH 1 4.44 4.44
SP10396 Speedo cable clip 1 0.65 0.65
SP10032 Washer M8 Flat 1 0.89 0.89
101628 Rock Screen, Powder Coated Black 1 69 69
SP10256 Washer LB M6 12 0.44 5.28
SP10030 Nut M6 5 0.24 1.2
SP10041 Bolt M6x16 7 0.51 3.57
110728 Grommets, Stricker Pin 4 2.67 10.68
109100 Key blank, molded 1 12.95 12.95
108562 Pigtail, fan motor 2 41.68 83.36
106022 Rod, Door lock RH 1 24.62 24.62
105519 Retainer 1 3.74 3.74
106115 Unicap, M4 3 0.35 1.05
K101889 Escutcheons, Left and Right 1 34.99 34.99
101666 Latch, LH FRT RH RR 1 27.27 27.27
108095 Brkt, CTR CNSL LH 1 1.26 1.26
SP10135 Screw N8 2 0.44 0.88
106798 Lace, Console trim 2 9.95 19.9
108584 Pad, A Post OTR Fin 2 2.53 5.06
106852 Retainer, Roof Rear 1 6.29 6.29
108282 Mounting pad, Header 2 0.4 0.8
111126 Outer door seal, front 2 19.95 39.9
111976 Mirror pad 1 7.32 7.32
SP10430 Screw N8 6 0.51 3.06
SP10646 Screw, Black 8 1.1 8.8
SP10641 Screw N8 8 0.65 5.2
110192 Lock set, DR LH/RH, Includes 2 keys, 109100 and 106245, Cut to locks 1 74.95 74.95
A4000151 Blending pad 1 3.55 3.55
J33310 Door lock jig 1 25 25
108244 Switch, CTSY Light 2 8.57 17.14
101665 Latch, RH FRT LH RR 1 27.26 27.26
101666 Latch, LF FRT RH RR 1 27.26 27.26
101889 Escutcheon, A/RST LH 1 19.87 19.87
SP10282 Beta rivet 1 0.65 0.65
106959 Seal 1 0.98 0.98
105544 Gasket, Servo m/cyl 1 1.95 1.95
K116600 Seat covers (two seats), black 1 599 599
101526 Hog rings 150 0.39 58.5
SP10028 Nut M10 Nyloc 2 0.44 0.88
SP10036 Washer M10 split 2 0.17 0.34





Purchases from DMC Midwest by previous owner:





Part Number Description Quantity Price Total w/o Shipping
SRUTBAR Shock Tower Strut Bar 1 150 150

Strut bar bolts 2 4 8
JOECOOL Fan Controller 1 175 175





Purchases from DMC Northwest by previous owner:





Part Number Description Quantity Price Total w/o Shipping
106716U Bushing, used 2 9.55 19.1
K1000DP Toby TAB Custom Trailing Arm Bolt Kit 1 74.95 74.95
106708U Reinforcement plate, used 2 3.95 7.9
100464 Seat belt buzzer 1 18.95 18.95
106615 Bezel, seat belt 1 1.85 1.85
SP10817 Clip, lock 1 0.85 0.85
101994DP Bushing, lower steering column (w/inst.) 1 21.95 21.95
K2500DP-BC Wings-A-Loft door lock upgrade combo system 1 294.95 294.95
K2300DP-CM Wings-A-Loft elite remote door opening system (man. Trans.) 1 449.95 449.95
106036U Handle support brkt RH, used 1 19.95 19.95
SP10455  Screw M6 2 0.25 0.5





Purchases from DMC California by previous owner:





Part Number Description Quantity Price Total w/o Shipping
U101697 Adapter, A/C Vent Used 2 8.12 16.24





Purchases from Special T Auto by previous owner:





Part Number Description Quantity Price Total w/o Shipping
106931EXT Muffler heat shield extended 1 72.95 72.95
105927-1 Air breather hose connector 1 9.95 9.95
K4001010ST Manual set+laminated wiring 1 99.95 99.95
30049 Otterstat cooling fans on 92c-off 87c w/gasket 1 24.95 24.95
30158 Air bleeder automatic for coolant lines 1 24.95 24.95
K111168RK-R Relay kit with RPM relay 1 149.95 149.95
102343 8mm hollow bolt fuel fitting 1 5.85 5.85
30413 Brake calipers set of 4 loaded 1 299.8 299.8
100404 Front wheel bearing 2 16.95 33.9
100973 Rear wheel bearings 2 27.95 55.9
SP10052 Front hub bearing retaining clip 2 3.5 7
SP10053 Rear hub bearing retaining clip 2 4.2 8.4
102344 Sealing washer copper 8mm 2 0.25 0.5
109005UF Brake pads set ceramic front 1 49.95 49.95
109012UR Brake pads ceramic rear 1 49.95 49.95
100595-1 Struts for the door in pairs 1 64.95 64.95
30332 Battery cut off switch kit key 1 33.95 33.95
30048 Fuse box replacement 1 119.95 119.95
101045 Starter heat shield stainless 1 16.95 16.95
102763 Oil pressure sending unit 80LB 1 36.95 36.95
118674Kit Complete cooling hose kit w/out rad & wp 1 179.95 179.95
102462 Oil pressure sending unit Light 1 16.95 16.95
100252 Brake rotor rear wheel 2 89.95 179.9
100095 Rotor front  2 89.95 179.9
K109061 Rack boot kit/pair 1 19.95 19.95
30443 Stainless S throttle cover 1 15.95 15.95
100181STA Lug nut stainless steel 2 3.45 6.9
109071 Tie Rod ends w/ new rubber 2 45.9 91.8
100110ST Complete shock kit 1 249.95 249.95
105177N-PR Lower front control arms pair 1 550 550
109266 Lower ball join kit heavy duty 2 19.95 39.9
100181CHR Lug nut solid chrome 14 2.5 35
11085ANST Fuel pump heat res high pre 1 159.95 159.95
101644 Fuel pump boot support bracket Stainless 1 22.95 22.95
106684 Fuel pump boot cape/cover 1 29.75 29.75
30003 Fuel pump 45 degree fitting 1 12.95 12.95
100523 Fuel filter 1 19.95 19.95
101391 Fuel Pump Boot 1 54.5 54.5
110085PK Fuel pump baffle update kit only 1 59.95 59.95
SP10388 Fuel pump boot clamp top #72 1 1.75 1.75
SP10356 Fuel pump boot clamp lower 1 2.75 2.75





Purchases from PJ Grady by previous owner:





Part Number Description Quantity Price Total w/o Shipping
101042 Lower link arm, rear 2 95.81 191.62
100470 Rear Hub Carrier Rh 1 600 600
109073 Nut 2 1.71 3.42
105104 Speedo Adapter Cup 1 15.42 15.42
111412G Lower Speedo Cable (26") 1 58.75 58.75
105257 Boot, Outer Tierod End 1 4.87 4.87
SP10158 Spire Nut Ret 1 2.13 2.13
SP10662 Sems Screw M5 2 1.1 2.2
111488G Tail light C/B (pair) 1 124.95 124.95





Purchases from other sources by previous owner:





Part Number Description Quantity Price Total w/o Shipping

Heated mirror kit 1 159.95 159.95
SE8405 Eclipse SE8405 1 89.95 89.95
SE8235 Eclipse SE8235 1 69.95 69.95
TA-KVT-617DVDRB Kenwood 7" In Dash Monitor DVD/MP3 1 439.95 439.95

BA7s LED blubl - Red 3 0.89 2.67

74 Wedge Base LED bulb - Blue 2 1.19 2.38

74 Wedge Base LED bulb - Red 1 1.19 1.19

BA7s LED bulb - Blue 0.60 3 1.49 4.47

BA7s LED bulb - Red 3 0.89 2.67

BA7s LED bulb - Amber 1 0.89 0.89

74 Wedge Base LED bulb - Green 2 1.19 2.38

T13-x6 Wedge Base LED bulb 2 1.99 3.98

T13-x6 Wedge Base LED bulb 4 1.99 7.96

BA9s-x-12V LED Bayonet Base Bulb 2 0.98 1.96

BA9s-x-12V LED Bayonet Base Bulb 2 0.98 1.96

BA7s LED bulb - Blue BA7S-B 0.60 4 1.49 5.96

BA7s LED bulb - Red BA7S-R 1 0.89 0.89





Purchases from private parties by previous owner:





Part Number Description Quantity Price Total w/o Shipping
100632 Front Valence Spoiler 1 125 125

Lower Control Arm Bushing - NOS 1 10.75 10.75
102372 Cold Start Valve 1 37 37
106896 Idle Speed Motor 1 80.87 80.87

A/C Vent 1 21.5 21.5





Purchases from DMC Europe by previous owner:





Part Number Description Quantity Price Total w/o Shipping

Lower front springs 1 207.98 207.98





Labor paid by previous owner:








Job Labor Cost


Press in hub bearings 53.5


Press out axles 53.5


Bearings pressed in 53.5


Alignment 117.65


Install custom windshield 133.75


Install car seat covers 284.05


New DeLorean Luggage Compartment Hood Struts

The luggage compartment hood struts on the car have been strong enough to keep the luggage compartment open, but had lost the strength to "push" it open. Even the previous owner noted that he was going to replace them, but sold it to me before he had a chance. This has been a very low priority item for me since I have owned the car, but I decided to finally get it done.

In a previous post, I noted how when I ordered them from DMCMW, I was mistakenly sent rear louvre struts. Julee at DMCMW was so great and quickly sent me correct struts as well as a return label to ship back the incorrect louvre struts. They arrived at my house by the next weekend and I was able to swap them out in about 10 minutes.

The hood now goes up much easier with these bad boys installed. Here is one of them in its new home:


Thursday, August 15, 2013

New DeLorean 140 Amp Alternator

Before I undertook the job of cleaning up the look of the engine bay, I discovered that I was having low voltage readings on a drive home from a car show. After the car had cooled overnight, voltage was back up to where it should be. The car had the original Motorola 90 amp alternator, so I didn't have a lot of confidence in its ability to last much longer. Since I want my car to be as reliable as possible, I decided that it was a good time to go ahead and replace it.

Before I replaced the alternator, you can see that the voltage readings were not even up to 13V, which is a drop from where it used to be:



Here is the original from a picture I took a couple of years ago:



In the picture above, you can also see the stove piping to the right with the rusty bracket it is secured to over the exhaust manifold. These have both since been removed when I switched the routing of the intake piping in a few posts back.

I thought that the installation would be a direct bolt in and that the wires would hook right up with no modifications. I was surprised when I compared the two alternators side-by-side and discovered that there was a wire coming off of the new alternator where none existed on the original. See the wire in the picture below:

 A quick search at the DeLorean forum revealed that I just had to cut off the ring connector coming off of the car's wiring harness and crimp the wire to the wire coming off of the new alternator. I crimped them together and used heat shrink tubing to keep a clean look.

I also took the time to remove and clean the alternator mounting bracket. It was looking pretty sad with surface rust. I used a wire wheel to clean it up and then painted it black before installing back on the car. I forgot to take a picture of it. It's possible that nobody will see that clean bracket again since it's covered up by the new alternator. I also cleaned the grit and grime off of the belt tension bracket since I had it off the car.

Here is the new alternator all hooked up and working.

Notice the stove piping and the exhaust manifold bracket that have been removed to help clean the look of the engine bay.

When I first when to start the car, I noticed some strange behavior of the battery light in the dashboard. The battery light would flash with the key on but engine not running. It would flash for about 20 seconds until it faded into a solid red, then it would start blinking again. It did this continually. I thought that I had hooked something up incorrectly for sure. Another quick search on the DeLorean forum revealed that this is normal for that alternator. Apparently it is the result of some undocumented test mode. So I suppose that it will do that for the rest of the alternator's life.

Tuesday, August 6, 2013

Engine bay progress

I was able to spend most of my Saturday just working on the car. Most of the time was spent working on the fiberglass repair for the lower engine cover. Part of the lower engine cover broke off around one of the holes where the hood prop bolts to the cover. I seriously underestimated how much time and work it was going to be. Had I known this, I wouldn't have even bothered repairing such a minor thing.The repaired fiberglass is so thin and feels so weak that I don't feel that it was worth the work.

Here is the break in the fiberglass. Very minor.

I applied the fiberglass the night before to give it plenty of time to set. It was really hard to get the fiberglass to conform to the corners to make it shaped like I wanted. It thus resulted in me having to add much more fiberglass material than I wanted to, which I regretted the next day.

The next day, I needed to sand down the fiberglass to match the shape of the rest of the cover. Trying to do this by hand was taking way too long, so I used a grinder and then a sander. It turned out smooth, but the remaining fiberglass just doesn't seem very strong.


I then wiped the cover down with acetone and lightly sanded with 400 grit sandpaper. I then wiped it down again with acetone and painted the cover using SEM Trim Black. I will post updates of the engine cover once I have made more progress.

I then focused on other parts in the engine bay. I used POR 15 to put on a couple of coats on the engine cover grill retaining strips that were rusting, and also on the metal bracket that holds the ignition resistor:

  
 I may apply another coat of POR 15 if it needs it. If not, I'll finish them with some SEM Trim Black to match the rest of the engine bay and then reinstall.

I also finished restoring the plastic coil cover assembly and it looks fantastic. I wiped it down with acetone to try and get it as clean as possible. I then sprayed a couple of light coats of SEM Trim Black to clean it up really nice. Below are the before and after photos:



As a parts order arrived from DMCMW, I discovered that instead of the new hood struts that I had ordered, I was sent a pair of rear louvre struts. You can see the difference in length here:

Luckily they are a great company to work with and correct struts are getting sent to me this week. They will include a return label for me to return these struts that I have since my rear louvre struts are in excellent condition. 

In asking for advice on how to restore the look of my air filter assembly box on the DMCTalk.org forum, I receive the advice that I should wet sand the plastic with 600 grit wet sandpaper to restore it to its original glory. In my attempt to make it look new again, I nearly destroyed it. 

First, using wet sandpaper to make it look new failed miserably. All it did was scratch the surface where there weren't scratches before. I used lower grit sandpaper to get rid of the top layer, which made it look like this:

I tried multiple things to make it look better. I first tried a product called Forever Black that I have used on other trim pieces on my Jeep to make it nice and black. Probably because of the sanding, this made the filter assembly look terrible. It looked worse than before. I then sanded that all off and then used a semi-gloss black spray paint. That looked better than the Forever Black, but still not the look I was going for.

I then sanding it down again, made it as smooth as possible with the 600 grit wet sandpaper and then sprayed it with the SEM Trim Black. Bingo. That was the look I was going for. 

For those looking to make their air filter assembly look new again, I recommend just cleaning it with acetone and then spraying with SEM Trim Black and it will look as good as new. 

This is what it looked like in the restoration process:




 

As seen in the picture above, I also took the time to paint the engine bay with SEM Trim Black. I didn't take any pictures of the process of taping off the car and painting. 

I started by wiping down all of the fiberglass with acetone to get as much black and dirt off. I then lightly sanded everywhere with 400 grit sandpaper before wiping it all down with acetone again.

After taping off the windows, quarter panels, rear fascia, motor, coil assembly, hoses, and nuts & bolts I wanted to retain in the color silver, I put on a few coats of SEM Trim Black. It was really hard to get the paint into the corners where the rear quarter panels meet the fiberglass body. I could have done a much better job with the panels off the car, but I didn't want to take the time to do that. 

More to come as I assemble and fix up other components of the engine bay.